大家都在(zai)搜(sou):果(guo)汁生產(chan)線,濃(nong)縮果(guo)汁生產(chan)線,果(guo)汁加工設備,帶式(shi)榨汁機
百香果飲料生產線介紹:
一、清洗: 清洗包括水果接受、清洗、刷洗和揀果等工序。
1、水(shui)果接(jie)受: 將(jiang)百香果鮮果倒(dao)進溜(liu)槽中(zhong),在(zai)自吸泵循環水(shui)作用(yong)下流動到提升(sheng)機刮(gua)板上。
2、水果(guo)清(qing)洗(xi): 百(bai)香果(guo)鮮果(guo)經(jing)提(ti)(ti)升(sheng)機自動提(ti)(ti)升(sheng)到(dao)沖浪式(shi)洗(xi)果(guo)機中(zhong)進行浸泡槽清(qing)洗(xi),并在沖浪水作(zuo)用下向槽另一端的提(ti)(ti)升(sheng)機移動,最(zui)終經(jing)浸泡的百(bai)香果(guo)鮮果(guo)被(bei)自動提(ti)(ti)升(sheng)到(dao)104毛刷清(qing)洗(xi)機中(zhong)。
3、刷洗(xi): 百(bai)香果(guo)鮮果(guo)在毛刷清洗(xi)機中的滾(gun)動毛刷帶動下(xia)在任意方向往出口(kou)端滾(gun)動,同時進行(xing)刷果(guo)、噴淋徹底(di)清洗(xi)。
4、揀(jian)(jian)選(xuan): 百香果(guo)鮮(xian)(xian)果(guo)經毛刷清(qing)洗機(ji)徹底清(qing)洗后進入到滾杠(gang)(gang)揀(jian)(jian)果(guo)機(ji),在輸(shu)送滾杠(gang)(gang)上向前滾動,揀(jian)(jian)選(xuan)操作人員(yuan)站在揀(jian)(jian)選(xuan)機(ji)兩邊(bian)將霉果(guo)、爛果(guo)、成(cheng)熟度低的(de)果(guo)及其它雜質揀(jian)(jian)出。合格的(de)百香果(guo)鮮(xian)(xian)果(guo)自動進入到板式(shi)提升(sheng)(sheng)機(ji)料斗(dou)提升(sheng)(sheng)到壓榨工段。
二、壓榨分離: 包括破果、打漿分離和離心分離三道工序。
1、破果(guo): 百香果(guo)鮮果(guo)經板式提(ti)升機(ji)自動提(ti)升到(dao)破果(guo)機(ji)的(de)進料(liao)斗中(zhong),在壓果(guo)裝置作(zuo)用下進入兩個對轉的(de)滾輪中(zhong)間破果(guo)并(bing)壓榨。果(guo)皮和部分果(guo)籽被分離出來并(bing)通過螺旋輸送(song)機(ji)送(song)出車間外。帶部分果(guo)籽的(de)果(guo)汁經調(diao)速螺桿(gan)泵泵送(song)到(dao)雙道打漿機(ji)中(zhong)。
2、打(da)漿分離: 帶部分果(guo)籽的(de)(de)百香果(guo)汁(zhi)(zhi)首(shou)先進入(ru)第一道(dao)(dao)網(wang)孔(kong)較大的(de)(de)打(da)漿腔中(zhong)(zhong)打(da)漿,果(guo)籽和(he)碎果(guo)皮被分離出來收集(ji)后(hou)倒進螺旋(xuan)輸送(song)機送(song)出車間外,果(guo)汁(zhi)(zhi)進入(ru)網(wang)孔(kong)較細的(de)(de)第二道(dao)(dao)打(da)漿腔中(zhong)(zhong)打(da)漿并(bing)將果(guo)汁(zhi)(zhi)中(zhong)(zhong)的(de)(de)囊衣(yi)去(qu)除,處理后(hou)的(de)(de)濁汁(zhi)(zhi)經離心式(shi)飲料泵泵送(song)到濁汁(zhi)(zhi)罐(guan)中(zhong)(zhong)暫存。
3、離(li)(li)心(xin)分離(li)(li): 百(bai)香果濁汁(zhi)(zhi)由(you)離(li)(li)心(xin)式飲(yin)料泵泵送進入離(li)(li)心(xin)機中,在(zai)高速旋轉的(de)轉鼓離(li)(li)心(xin)力(li)作(zuo)用下將(jiang)比重不(bu)同的(de)粗纖(xian)維(wei)等雜質和清汁(zhi)(zhi)分離(li)(li),粗纖(xian)維(wei)等雜質收集后倒(dao)進螺旋輸送機送出車間外(wai)。清汁(zhi)(zhi)在(zai)離(li)(li)心(xin)力(li)作(zuo)用下輸送到(dao)暫存罐中暫存。
三、濃縮: 濃縮工序包括單效蒸發濃縮、香氣回收等過程。
1、單效蒸發: 果(guo)汁(zhi)從暫存(cun)(cun)罐中(zhong)經離心式(shi)飲料泵(beng)(beng)泵(beng)(beng)送(song)(song)進入單效降膜蒸發器(qi)(qi)(qi)的平衡桶。然后預熱并(bing)輸送(song)(song)到(dao)室外的蒸發器(qi)(qi)(qi)蒸發,在分離器(qi)(qi)(qi)中(zhong)汽液分離后,百香(xiang)果(guo)濃縮(suo)汁(zhi)通過轉(zhuan)子泵(beng)(beng)泵(beng)(beng)送(song)(song)到(dao)板式(shi)冷卻器(qi)(qi)(qi)中(zhong)冷卻后送(song)(song)到(dao)或暫存(cun)(cun)罐中(zhong)暫存(cun)(cun),含有香(xiang)氣(qi)成(cheng)分的汽體在真(zhen)空抽吸作用(yong)下進入到(dao)香(xiang)氣(qi)回收裝置中(zhong)。
2、香(xiang)(xiang)(xiang)(xiang)氣(qi)(qi)回(hui)收: 分(fen)(fen)離(li)器(qi)中(zhong)的(de)(de)(de)(de)汽(qi)體首先進入冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)塔(ta)(ta),經(jing)冷(leng)(leng)(leng)(leng)卻塔(ta)(ta)水(shui)冷(leng)(leng)(leng)(leng)卻后,冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)點較高(gao)的(de)(de)(de)(de)水(shui)汽(qi)被(bei)冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)下來并(bing)通(tong)(tong)過塔(ta)(ta)底(di)的(de)(de)(de)(de)水(shui)泵(beng)抽(chou)(chou)(chou)走。香(xiang)(xiang)(xiang)(xiang)氣(qi)(qi)和(he)部(bu)(bu)分(fen)(fen)空(kong)(kong)氣(qi)(qi)在真(zhen)(zhen)空(kong)(kong)抽(chou)(chou)(chou)吸作(zuo)用下從(cong)塔(ta)(ta)頂抽(chou)(chou)(chou)出進入到(dao)(dao)板(ban)式冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)器(qi)中(zhong)經(jing)過塔(ta)(ta)水(shui)和(he)冰水(shui)兩度(du)(du)冷(leng)(leng)(leng)(leng)卻,香(xiang)(xiang)(xiang)(xiang)氣(qi)(qi)被(bei)冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)成(cheng)為(wei)香(xiang)(xiang)(xiang)(xiang)精(jing)(jing)液體,并(bing)和(he)空(kong)(kong)氣(qi)(qi)一起通(tong)(tong)過真(zhen)(zhen)空(kong)(kong)泵(beng)抽(chou)(chou)(chou)到(dao)(dao)香(xiang)(xiang)(xiang)(xiang)精(jing)(jing)分(fen)(fen)離(li)罐(guan)(guan)中(zhong),香(xiang)(xiang)(xiang)(xiang)精(jing)(jing)液從(cong)罐(guan)(guan)底(di)被(bei)離(li)心泵(beng)抽(chou)(chou)(chou)出并(bing)通(tong)(tong)過二次(ci)板(ban)式冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)器(qi)再度(du)(du)冷(leng)(leng)(leng)(leng)卻后送(song)入貯(zhu)罐(guan)(guan)。帶(dai)部(bu)(bu)分(fen)(fen)香(xiang)(xiang)(xiang)(xiang)氣(qi)(qi)的(de)(de)(de)(de)空(kong)(kong)氣(qi)(qi)混合氣(qi)(qi)體從(cong)香(xiang)(xiang)(xiang)(xiang)精(jing)(jing)分(fen)(fen)離(li)罐(guan)(guan)頂自動排出并(bing)進入沖(chong)洗罐(guan)(guan)中(zhong),從(cong)冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)塔(ta)(ta)出來的(de)(de)(de)(de)潔凈(jing)冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)水(shui)調(diao)節(jie)一部(bu)(bu)分(fen)(fen)經(jing)板(ban)式冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)器(qi)的(de)(de)(de)(de)冰水(shui)冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)后形成(cheng)溫(wen)度(du)(du)更(geng)低的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)水(shui)進入沖(chong)洗罐(guan)(guan)進行(xing)噴淋,香(xiang)(xiang)(xiang)(xiang)氣(qi)(qi)和(he)空(kong)(kong)氣(qi)(qi)的(de)(de)(de)(de)混合氣(qi)(qi)體在冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)水(shui)噴淋,香(xiang)(xiang)(xiang)(xiang)氣(qi)(qi)被(bei)溶進冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)水(shui)中(zhong)回(hui)收,并(bing)通(tong)(tong)過細管(guan)輸送(song)回(hui)到(dao)(dao)蒸發器(qi)前(qian)的(de)(de)(de)(de)清汁中(zhong)。空(kong)(kong)氣(qi)(qi)從(cong)罐(guan)(guan)頂自行(xing)排放。為(wei)保證真(zhen)(zhen)空(kong)(kong)泵(beng)的(de)(de)(de)(de)作(zuo)用,調(diao)節(jie)部(bu)(bu)分(fen)(fen)二次(ci)板(ban)式冷(leng)(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)器(qi)出來的(de)(de)(de)(de)香(xiang)(xiang)(xiang)(xiang)精(jing)(jing)回(hui)到(dao)(dao)真(zhen)(zhen)空(kong)(kong)泵(beng)循環作(zuo)為(wei)密封液。真(zhen)(zhen)空(kong)(kong)度(du)(du)通(tong)(tong)過與(yu)沖(chong)洗罐(guan)(guan)連(lian)通(tong)(tong)的(de)(de)(de)(de)管(guan)道上閥門調(diao)節(jie),并(bing)由安裝在分(fen)(fen)離(li)器(qi)中(zhong) 的(de)(de)(de)(de)溫(wen)度(du)(du)計控制閥門的(de)(de)(de)(de)開合度(du)(du),最終達到(dao)(dao)調(diao)節(jie)真(zhen)(zhen)空(kong)(kong)度(du)(du)的(de)(de)(de)(de)目的(de)(de)(de)(de)。
四、殺菌、灌裝: 殺菌工序主要包括高溫加熱和冷卻等過程。
濃縮(suo)汁(zhi)從或成品罐中經轉子泵(beng)泵(beng)送進入(ru)套管(guan)殺菌機的平衡桶,然(ran)后在(zai)系(xi)統內的離心泵(beng)輸送經過(guo)管(guan)道過(guo)濾(lv)器后進入(ru)加熱(re)管(guan),在(zai)加熱(re)管(guan)中升溫至98℃,經保持段(duan)保持30秒后進入(ru)冷卻段(duan)分別進行塔水和冰水段(duan)冷卻,然(ran)后輸送到無菌灌(guan)(guan)裝機中進行灌(guan)(guan)裝。